Manufacturing Facility
Facilities
Glimpse of BRAVIX Facility
The BRAVIX AAC block manufacturing facility is equipped with advanced automation, precision cutting technology, and autoclave curing systems. It ensures consistent quality, high compressive strength, and eco-friendly production. Designed for scalability and speed, the plant supports sustainable construction by delivering lightweight, durable AAC blocks ideal for modern infrastructure and smart building solutions.
Facility Footprint
sq. ft
Units Produced Daily
CBM
Manufacturing Process
Manufacturing Process of BRAVIX AAC Blocks
Raw Material Preparation
The journey begins with preparation of raw materials including sand, cement, lime, and water in the Batching Unit with an expansion agent (aluminum powder).
Mix Up
The raw materials are transferred to a high-speed mixer where they are thoroughly mixed to create a homogenous slurry.
Even molding
The mixture is poured into the designated moulds to shape the blocks.
Precuring Stage
The molds are moved to a Precuring Chamber where the slurry undergoes an initial hardening phase – forming a cake.
Precision Cutting
Once the cake reaches the desired strength, it is removed from the mold and passed through a Cutting Machine for a uniform shape. Any waste material will be directed for reuse.
Autoclave Phase
The cut blocks undergo an Autoclave. Here, they are subjected to high-pressure steam curing at temperatures of around 180°C/190°C for continuous 8 to 12 hrs.
Quality Check
Performing rigorous inspections to ensure adherence to quality standards and specifications.
Adaptive Packaging
The cooled blocks are moved to the Packaging Unit where they are shrink-wrapped and stacked onto pallets for ease of handling.
Streamlined Distibution
The final product is then transported to the storage yard or directly loaded onto trucks for shipping to the respected construction sites.
QEHS
QEHS - Quality, Environmental, Health & Safety
At BRAVIX Private Limited, our commitment to QEHS (Quality, Environmental, Health, and Safety) drives every aspect of our operations. We adhere to rigorous global standards to ensure sustainable manufacturing, a safe working environment, and unmatched product quality. Through continuous improvement and responsible practices, we aim to lead the AAC block industry with integrity and innovation.
